Bespoke design solutions to your engineering challenges
Varley Special Projects can design, engineer and build custom projects to meet any application or user requirement.
The special project specialists
Overview
Welcome to Varley Special Projects, the first name in bespoke engineering and manufacturing solutions. With our expertise and dedication to excellence, we specialise in delivering customised solutions that align perfectly with your requirements and goals. From specialised vehicle modifications to intricate machinery designs and electrical systems, we’re committed to crafting solutions that elevate your operations to new heights.
Key Offerings
- Tailored Solutions: At Special Projects, we offer bespoke engineering solutions designed specifically to meet your unique requirements. Whether you need customized vehicle modifications, machinery designs, or electrical systems, we’re dedicated to delivering solutions that perfectly align with your needs and goals.
- Expertise in Airboats and Road Rail: With our extensive experience in projects like Airboats and Road Rail, we bring a wealth of knowledge and proficiency to every endeavor. Our specialized expertise ensures unparalleled results and innovative solutions that enhance your operations.
- Commitment to Excellence: At Varley Special Projects, we’re committed to excellence in every aspect of our work. From concept design to final implementation, we uphold the highest standards of quality and precision, ensuring that every project exceeds expectations and delivers exceptional value.
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Custom Solutions
To meet your exact requirement.
Special Projects offers bespoke solutions to meet your specific requirements. Whether you need specialised vehicle modifications, machinery designs, or electrical systems, we’re dedicated to crafting solutions that perfectly align with your needs and goals.
Key Benefits
Tailored Precision: Varley Special Projects provides bespoke solutions tailored to specific requirements, ensuring precision in addressing unique needs and challenges.
Dedicated Craftsmanship: Varley Special Projects is dedicated to crafting solutions that align seamlessly with client needs and goals, reflecting a commitment to quality and client satisfaction.
Flexibility in Scale: Whether for large-scale projects or smaller modifications, Varley Special Projects offers adaptable solutions, ensuring flexibility to meet various project sizes.
Innovation at Core: The service integrates innovation into its solutions, providing cutting-edge and forward-thinking approaches to engineering challenges.
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Comprehensive Expertise
The right team for the job. Any job.
With a focus on structural design, engineering, automotive electrical systems, and more, we provide a wide range of services to cater to various industries. Our team is well-versed in the intricacies of vehicle and machinery builds, including the design and integration of hydraulic, pneumatic, and electrical systems.
Key Benefits
Holistic Solutions: Varley Special Projects’ comprehensive expertise ensures the delivery of holistic solutions, covering various aspects of specialised vehicle modifications, machinery designs, and electrical systems.
Efficient Problem Solving: The service’s wide-ranging knowledge allows for efficient problem-solving, addressing complex challenges in a streamlined and effective manner.
Versatile Applications: With comprehensive expertise, Varley Special Projects can cater to diverse needs, providing versatile solutions applicable to different industries and project requirements.
Quality Assurance: The depth of expertise guarantees a high standard of quality in the design, engineering, and manufacturing processes, ensuring the reliability and durability of the solutions provided.
Informed Decision-Making: Clients benefit from Varley Special Projects’ informed decision-making, leveraging a wealth of knowledge to guide the development of solutions that align with specific goals and requirements.
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Safety & Compliance
Our Hallmarks: safety, reliability and performance.
We specialise in dangerous goods upgrades and certifications for all types of vehicles. Ensuring safety and compliance is a top priority in our work. Additionally, we offer rebuild and refurbishment services to extend the life of your machinery and vehicles, enhancing their performance and reliability.
Key Benefits
Certification: Varley Special Projects excels in dangerous goods upgrades and certifications, ensuring vehicles meet stringent safety standards for transporting hazardous materials.
Top-Priority Safety: With safety and compliance as a top priority, Varley Special Projects guarantees a commitment to creating specialised solutions that prioritise the well-being of personnel and the environment.
Regulatory Adherence: The service’s focus on safety ensures strict adherence to regulatory requirements, minimising the risk of accidents and legal issues associated with transporting dangerous goods.
Extended Machinery Life: Varley Special Projects offers rebuild and refurbishment services, not only enhancing performance and reliability but also ensuring that machinery and vehicles meet or exceed safety standards throughout their extended operational life.
Peace of Mind: Clients benefit from the peace of mind that comes with Varley Special Projects’ safety and compliance focus, knowing that their equipment is not only optimised for performance but also meets the highest safety standards.
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Air Boats
Varley Group, in collaboration with Air Boats International, is a leading Australian provider of airboats tailored for Defence applications. Offering both standard designs and customisable options, we deliver versatile watercraft optimised for specific operational requirements.
Airboats possess amphibious capabilities, making them indispensable assets in various defence scenarios. Particularly prevalent in the USA, where they navigate shallow waters and marshlands with ease, these craft offer unparalleled maneuverability and access to remote areas.
Recognising their unique advantages, the adoption of airboats is gaining traction in Australia and Asia. Beyond their traditional use in civilian applications, their ability to access areas inaccessible to conventional watercraft or helicopters presents a cost-effective transportation solution for defense organizations and individuals alike.
Key Features
- Amphibious Design: Air boats are uniquely designed to operate on both water and land, offering versatility in diverse environments.
- Shallow Water Navigation: With their flat-bottomed hulls and propulsion systems, air boats can traverse shallow waters, marshes, and swamps that are inaccessible to traditional watercraft.
- Customization Options: Varley Group and Air Boats International provide customizable air boat designs to meet specific defense requirements, ensuring optimal performance and functionality in various operational scenarios.
Applications
- Coastal Surveillance: Air boats can patrol shallow coastal areas, providing reconnaissance and surveillance capabilities in regions where conventional vessels struggle to operate.
- Special Operations Insertion: These amphibious craft offer a stealthy means of inserting special forces personnel into difficult-to-reach locations, such as wetlands or river deltas, for covert missions.
- Disaster Response: In disaster-stricken areas with flooded terrain or inaccessible waterways, air boats serve as crucial assets for search and rescue operations, humanitarian aid delivery, and evacuation efforts.
Through-Life Support
- Comprehensive Training: Varley Group offers full training and instruction to ensure operators are proficient in using the equipment effectively, promoting longevity and optimal performance.
- Tailored Maintenance Schedules: We provide flexible service and maintenance schedules, accommodating your operational needs and minimising disruptions to maximise the lifespan of the product.
- Ready Availability of Spare Parts: With ample spare parts and accessories stocked, we ensure minimal downtime by swiftly addressing any maintenance or repair requirements, thus enhancing the overall reliability and longevity of the equipment.
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Ampcontrol Test Truck
Our Special Projects division designed and built custom high voltage test trucks for Ampcontrol, including 720kV, 200kV, and 33kV models. This specialised vehicles was developed in close consultation with Ampcontrol to meet their specific needs, ensuring precision and reliability in high voltage testing.
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Colas Tankers
Varley Services Special Projects division has designed and fabricated custom bitumen tankers for Colas. These tankers were meticulously crafted to meet Colas’ unique specifications, ensuring optimal performance and efficiency in bitumen transport and application.
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Transport for NSW
Varley Services Special Projects division has designed and produced custom ganger trucks for Transport for NSW and Sydney Trains. These trucks, developed in consultation with Sydney Trains, are available both with and without hi-rail guidance systems, enabling them to travel efficiently on rail tracks.
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Drain Cleaning Trucks
Varley Services Special Projects division has designed and built custom drain cleaning trucks, ranging from small 4.5-ton Cityjet units to large 27.5-ton Titan vac trucks. These vehicles are tailored to meet diverse operational needs, providing efficient and effective drain cleaning solutions.