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Varley Group Divisions

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Excellence since 1886

Customised and highly dependable defence solutions across various domains.

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Docking Stations

Presenting Varley Defences’ lineup of military aircraft docking stations, guaranteeing unobstructed and safe access for maintenance and upgrades.

PRODUCT RANGE

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P-8 Poseidon Maintenance Docking System

The Varley Defence P-8 Poseidon Maintenance Docking System offers a comprehensive array of mobile and fixed components, alongside essential services, ensuring efficient and safe maintenance operations for the aircraft.

  • Comprehensive System Components: The P-8 Poseidon Maintenance Docking System includes a variety of mobile and fixed components, such as radome work stands, access stairs, cargo door work stands, and docking platforms, facilitating comprehensive maintenance tasks.

  • Versatile Service Offerings: Equipped with various service provisions including power outlets, compressed air outlets, fuel tank ventilation, and lighting, the system ensures versatile support for maintenance operations, enhancing efficiency and effectiveness.

  • Enhanced Safety Measures: Integrated fall arrest and prevention systems, alongside strategically placed fire extinguishers and sliding fingers tailored to aircraft surfaces, prioritize safety during maintenance procedures, ensuring a secure working environment for personnel.

  • Routine Maintenance Operations: The P-8 Poseidon Maintenance Docking System facilitates routine maintenance tasks on the aircraft, providing a structured and safe environment for inspecting, repairing, and servicing various components.

  • Aircraft Upgrades and Modifications: With its versatile configuration and comprehensive service offerings, the system supports aircraft upgrades and modifications, enabling efficient installation of new equipment and systems while ensuring safety and accessibility.

  • Emergency Repairs and Inspections: In emergency situations or during urgent repairs, the docking system allows quick access to critical areas of the P-8 Poseidon, enabling rapid inspections, repairs, and maintenance to ensure operational readiness.

  • Power and Utilities: Equipped with 230V AC 15A and 32V DC power outlets, compressed air, and breathing air outlets, the system provides essential utilities to support maintenance operations.

  • Safety Features: Integrated with lighting for work areas, stairs, and emergency exits, along with fall arrest and fall prevention systems, ensuring a safe working environment for personnel.

  • Aircraft Compatibility: Designed with sliding fingers to suit aircraft contoured surfaces, the docking system ensures compatibility with the specific structure of the P-8 Poseidon, enhancing efficiency and precision during maintenance procedures.

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P-3 Orion Maintenance Docking System

The Varley Defence P-3 Orion Maintenance Docking System, equipped with versatile modular components and essential services to ensure efficient and secure aircraft maintenance.

  • Versatile System Components: The P-3 Orion Maintenance Docking System includes a range of mobile and fixed components such as access stands, work platforms, and support trestles, facilitating comprehensive maintenance tasks on the aircraft.

  • Integrated Services: With essential services like power outlets, compressed air outlets, and lighting strategically placed throughout the system, maintenance personnel have easy access to the resources they need to conduct thorough inspections and repairs.

  • Safety and Security: Featuring integrated fall arrest and prevention systems, along with fire extinguishers at key locations, the docking system prioritizes the safety of maintenance personnel and ensures a secure working environment during aircraft maintenance operations.

  • Aircraft Maintenance: The P-3 Orion Maintenance Docking System is specifically designed to support various maintenance tasks on the P-3 Orion aircraft, including access to cabin doors, engines, windshields, and cockpit side windows, ensuring efficient and effective servicing.

  • Routine Inspections: Maintenance personnel can utilize the system for routine inspections, allowing easy access to different parts of the aircraft, such as the wings, tail, and empennage, while providing stable platforms for thorough examinations.

  • Repair Operations: Whether conducting minor repairs or major overhauls, the docking system offers the necessary support structures and services, enabling technicians to work safely and efficiently on critical components of the P-3 Orion aircraft.

  • Power Outlets: The system includes 32V DC power outlets, facilitating the connection of equipment and tools required for maintenance and repair tasks on the P-3 Orion aircraft.

  • Compressed Air Supply: It features compressed air outlets, providing pneumatic power for pneumatic tools and systems used during maintenance operations, ensuring optimal functionality of aircraft components.

  • Lighting System: Equipped with lighting for work areas, stairs, and emergency exits, the system ensures adequate illumination for maintenance tasks, enhancing visibility and safety, even in low-light conditions.

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F/A-18F Super Hornet Maintenance Work Stands

The Varley Defence F/A-18F Super Hornet Maintenance Work Stands are a modular series of deployable stands for access to various components such as the general/vertical fin, forward fuselage, wing, and horizontal stabiliser and ensure efficient maintenance operations while adhering to strict safety standards.

  • Deployable Design: The work stands are designed to be easily deployed for maintenance tasks on different components of the F/A-18F Super Hornet, ensuring agility and flexibility in operations.
  • Compliance with Safety Standards: All work stands are engineered to meet AS1657 standards, ensuring safety and stability during maintenance procedures, even in hazardous environments.
  • Electrical Safety Measures: With all electrical wiring and light fittings meeting AS/NZS standards, along with the inclusion of static discharge cable reels, the work stands prioritize electrical safety during maintenance operations.
  • Aircraft Maintenance: The F/A-18F Super Hornet Maintenance Work Stands are utilized for routine inspections, repairs, and servicing of various aircraft components, including the fuselage, wings, and stabilizers.
  • Hangar Operations: These work stands find application in aircraft hangars, providing elevated platforms for technicians to access different sections of the F/A-18F Super Hornet safely and efficiently.
  • Military Deployments: Designed for transport in C-130 and C-17 aircraft, these work stands are essential equipment for military deployments, ensuring that maintenance tasks can be performed on F/A-18F Super Hornets in various operational environments.
  • Compliance Standards: The F/A-18F Super Hornet Maintenance Work Stands adhere to AS1657 standards for structural design and AS/NZS 60079.10.1 guidelines for operation in Zone 2 Explosive Atmospheres.
  • Transport Certification: Deployable general/vertical Fin Work Stand is certified for transport in C-130 and C-17 aircraft, ensuring ease of deployment to various operational locations.
  • Electrical Safety: All electrical wiring and light fittings conform to AS/NZS 1680, AS/NZS 3000, AS/NZS 60079, and AS/NZS 60598 standards, ensuring safe operation and compliance with electrical regulations.

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Boeing HATS EC135 Helicopter WAH Platforms and S&TE

Introducing the Boeing HATS EC135 Helicopter WAH Platforms and S&TE, Varley Defence offers a comprehensive solution for maintenance at heights, featuring lightweight mobile platforms for nose, side, and tail access, as well as wash and maintenance stands meeting AS 1657 and AS 1892 standards, and a specialised rotor blade lifting clamp built to AS 4991 specifications.

  • Versatile Access Platforms: These maintenance platforms offer mobile access to various parts of the Boeing HATS EC135 Helicopter, including the nose, sides, and tail, facilitating efficient maintenance procedures.
  • Compliance with Safety Standards: Designed to meet AS 1657 and AS 1892 standards, ensuring optimal safety for technicians working at heights and using portable ladders during maintenance tasks.
  • Specialised Rotor Blade Lifting Clamp: The purpose-built lifting clamp, conforming to AS 4991 standards, provides a reliable solution for lifting rotor blades, enhancing the safety and efficiency of maintenance operations.
  • Routine Maintenance Operations: These platforms are utilized for routine maintenance tasks on the Boeing HATS EC135 Helicopter, enabling technicians to access different areas of the aircraft for inspections, repairs, and servicing.
  • Pre-flight Checks and Inspections: The mobile access platforms serve as essential equipment for conducting pre-flight checks and inspections, ensuring that the helicopter is in optimal condition before each mission.
  • Emergency Repair Scenarios: In emergency situations requiring immediate maintenance or repairs, such as mechanical failures or component malfunctions, these platforms facilitate quick and safe access to critical areas of the helicopter for troubleshooting and corrective actions.
  • Compliance with Safety Standards: The maintenance platforms are designed and built in accordance with AS 1657 for Working At Heights (WAH), ensuring adherence to safety regulations during elevated operations.
  • Versatility in Access: The platforms include mobile nose, side, and tail access platforms, catering to various entry points of the Boeing HATS EC135 Helicopter, enhancing accessibility during maintenance procedures.
  • Lifting Device Conformity: Purpose-built rotor blade lifting clamps meet the standards outlined in AS 4991 for Lifting Devices, ensuring secure and reliable handling of helicopter components during maintenance operations.

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Radar Tower Access Structures

Varley Defence’s Radar Tower Access Structures, installed at RAAF Base Williamtown and RAAF Base Pearce, offer secure and compliant access solutions. Standing at 10.7 meters tall, these steel structures are meticulously designed and constructed to meet AS1657 standards, providing safe passage to radar towers. With features including walkway interfaces, electrical lighting meeting AS3000 standards, and foundation adherence to AS3600, these structures ensure reliable and regulated access for maintenance and operational needs.

  • Compliance and Safety: Built to meet AS1657 standards, ensuring adherence to rigorous safety regulations for personnel accessing radar towers.
  • Height and Reach: Standing at 10.7 meters tall, providing ample elevation for efficient access to radar equipment and structures.
  • Electrical Standards: Equipped with lighting meeting AS3000 standards and electrical bonding in accordance with AS1768, ensuring operational safety and compliance.
  • Military Radar Operations: Used at military installations such as RAAF Base Williamtown and RAAF Base Pearce to facilitate access to radar towers for maintenance and operational tasks.
  • Air Traffic Control: Deployed in air traffic control facilities where elevated access is required to maintain and service radar equipment for efficient air traffic management.
  • Surveillance and Monitoring: Employed in surveillance and monitoring stations to enable personnel to access elevated radar towers for monitoring and maintaining surveillance systems.
  • Compliance with Safety Standards: The maintenance platforms are designed and built in accordance with AS 1657 for Working At Heights (WAH), ensuring adherence to safety regulations during elevated operations.
  • Versatility in Access: The platforms include mobile nose, side, and tail access platforms, catering to various entry points of the Boeing HATS EC135 Helicopter, enhancing accessibility during maintenance procedures.
  • Lifting Device Conformity: Purpose-built rotor blade lifting clamps meet the standards outlined in AS 4991 for Lifting Devices, ensuring secure and reliable handling of helicopter components during maintenance operations.